WHOLE PLANT EQUIPMENT

WATER HEATER(BOILERS) & OIL FILLED RADIATOR HEATER PLANT

WATER HEATER (BOILER) PRODUCTION LINE

* Lincom supplies the entire Water Heater Boiler Production Line base on over 30 years of experience. Besides offering the turnkey solution full line, we also help those clients who are producing already to upgrade their current production line. Base on customer's requirement, Lincom provides not only the equipment, but also the design, factory layout, installation & workers training.

Water boiler (water heater) production full equipment. Including end cap, inner tank & outer tank making, assembly in line.

Water boiler (water heater) production full equipment process flow chart. Cap forming, water tank body welding.

Steel plate (steel sheet) 2 roll bender, for water tank body forming. Consistent forming pressure for exact repeatability. — Two Roll Bending Machine

Straight linear welder for water tank welding. — Straight Line Welder

Horizontal welding machine for water tank body welding. — Horizontal Welding Machine

Linear mig welder and roller bender for water heater inner tank making. Sensor auto positioning. Auto roller trans. & sizing. — Auto Line For Body Making From Sheet, Rolling & Welding

Automatic blanking machine for water heater end cap material circular cut (circular cutter for water heater tank cap) — End Cap Circular Cutter

Robot welder (yaskawa robot). Rotary torch auto welder for drainage & heater fixed welding. Automation for boiler production. — Robot Welder

Welding machine for water heater tank end cap & tank body (barrel) welding, double torch type. — Horizontal Welding Machine

Water heater tank welding automatic argon welding machine. Double torch type by servo moving. — Argon Auto Welder for Heater Tank

※Customers specific requirement are Welcome!

STEEL COIL DISC AUTO BLANKING MACHINE

This Coil Disc Cutting Line, it is widely used in many different need Cycle deep drawing purpose which requirement quantity for Automation, labors & material saving ... cost down... Customers any specify requirement are Welcome.

Automatic disc blanking machine (circle blanking line), for water heater tank (end cap) making.

※Remarks:

1.For details please contact us.
2.Customers specific requirement are Welcome!

SHEET MATERIAL DISC CUTTING

Steel Sheet Disc Cutting Machine

* Sheet Thickness: 3.2 mm

* Min. Cutting Dia.: φ 300 mm

* Max. Cutting Dia.: φ 1200 mm

* Throat Depth: 265 mm

※Customers specific requirement are Welcome!

Circle blanking line. High precision servo driving system to minimize distance between circles. Thus to improve material use.

WATER HEATER(BOILER) INNER TANK PRODUCTION

* Workpiece Size: dia. 410 mm

* Height : For 40 Ltrs 143mm / for 50 Ltrs 222mm / for 80 Ltrs 335mm

* This line adopts robot (machine hand) and automation system to optimise customer's operation with automation working in line. From servo feeding to finish welding product runout, all processes in line.

* Robot is main control, connecting Power Press/ Hydraulic Power Press Discharge Conveyor/Hydraulic Power Press Machine/Trimming Machine/Tank Expanding Machine in line.

* Control is PLC with HMI . Robot transfer by servo motor.

Inner tank making equipment: decoiler, blanking machine, trimmer, tank expander & welder, assembly machine, co2 welder.

Inner Tank Production

Boiler inner tank. Made by: decoiler, blanking machine, trimmer, tank expander & welder, assembly machine, co2 welder.

※Remarks:

1.For details please contact us.
2.Customers specific requirement are Welcome!

SLITTING / CUT TO LENGTH (SHEET PREPARING)

* Material: HR & CR Steel, G.I. Steel, Prepainted Coil Steel, Stainless Steel.

* Thickness: 0.6 - 3.0 mm (Stainless Steel 0.6 - 2.0 mm)

* Workable Width: Coil 1250 mm, Max. Strips is 3 strips.

* Speed: 15 - 20 M/min

* Coil weight: Max. 7 Tons

* PLC Control Box: PLC system controlled with HMI touchscreen.

Production process outline drawing of slitting and cut to length for steel sheet preparing for water heater manufacturing.

※Customers specific requirement are Welcome!

Steel sheet preparing by simple slitter for water heater manufacturing. Plc control and HMI touchscreen. Max. loading: 7 ton.

Steel sheet preparing by simple cut to length for water heater manufacturing. Plc control & HMI touchscreen. Capacity: 7 ton.

Steel sheet preparing by simple slitter and cut to length for water heater manufacturing. Plc controlled wtih HMI touchscreen

NIPPLE AUTO MAKING MACHINE(PIPE AUTO FEEDING, THREADING & CUTTING)

For 1/2" , 3/4", 1" Pipe (Nipple) Length 14 cm

* Material: Galvanized and Black Steel Pipe

* Speed: 1 pc/20 - 22 sec

※Remarks:

1.For details please contact us.
2.Customers specific requirement are Welcome!

Nipple auto making machine (pipe auto feeding, pipe threading machine & pipe cutter). Size 1/2”,3/4”,1”, length 14cm.

STEEL SOCKET MAKING MACHINE(CHAMFERING & THREADING)

FOR SOCKET 1/2" AND 1 1/4"

* Speed: about 1-2 pcs/min.

For 1-1/4" Socket is about 1- 2 pcs/min

Working Process: Piece Loading → Surfacing, Chamfering, Ring Gap → another side Facing, Chamfering & OD Sizing → ID Sizing → Threading → ready piece

※Remarks:

1.For details please contact us.
2.Customers specific requirement are Welcome!

Steel socket making machine (chamfering machine & threading machine). Our standard is for making socket size 1/2”, 1/4”.

ENAMELING COATING LINE FOR BOILER INNER TANK ...

For Enameling Coating, we have both Wet Process Enameling Coating & Powder Process Enameling Coating due to years experience our design in easy adapt operation and low energy consumption.... and which are widely use in Water Heater Inner Tank, Gas Cooker, Electronic Oven, Barbecue grills & Building out-wall tile...etc.

Contents:

1. Pre-Treatment 1 Set

2. Complete Enamel Grinding Equipment 1 Set

3. Enameling Rotating Machine 1 Set

4. Hanging Type Tunnel Drying Equipment 1 Set

Water heater inner tank enameling machine line layout: pretreatment, enamel grinding, enameling rotating, tunnel dryer.

※Remarks:

1.For details please contact us.
2.Customers specific requirement are Welcome!

Enameling machine full line for water heater inner tank manufacturing whole plant equipment.

Hanging type tunnel drying equipment in the enameling machine full line for water heater inner tank manufacturing whole plant equipment.

OIL-FILLED HEATER MACHINERY

Contents:

Power Press & Stamping Die for Heater Blade/ Power Press & Stamping Die for Disc/ Auto Seam Welding Machine / Auto Seam Welding Machine / Spot Welding Machine/ Air Leak Testing Machine

※Remarks:

1.For details please contact us.
2.Customers specific requirement are Welcome!

LPG (GAS) CYLINDER, FIRE EXTINGUISHER... HOUSEHOLD APPLIANCES PLANT

For LPG(Gas) cylinder Production, base on clients budget & capacity we have different arrange way., but mainly into three process; as

Collar Fabrication

- Blanking & cutting → Rolling → Forming → Auto Welding of collars to top shells

Base Ring Fabrication

- Blanking → Rolling → Welding joint → forming → Auto welding of Base rings to bottom shells

Main Shells(three parts) of cylinder fabrication

- Steel Coil Shearing → Rolling-Automatic long seam welding → Pre → assemble of top & bottom end and shells → Auto Circumferential seam welding

Top & Bottom end fabrication

- Blanking → Deep drawing → Top Trimming → Punching valve neck hole of top → Trimming and beading of bottom end.

※Customers specific requirement are Welcome!

Gas cylinder, lpg cylinder, fire extinguisher project manufacturing whole plant equipment turnkey project.

FIRE HOSE RACK & REEL CABINET PRODUCTION...

Robot with robot-use digital control welder

* Work Piece Size: 800 x 800 mm

* Work Piece Material: Carbon Steel

* Working Table: The workpiece is 90 degrees on both sides and the height of the baffle is 200mm (table height can be adjusted).

* Workpiece Fixing: Twin guide cylinder two side pressing stroke 100mm on the working surface (by manual valve control).

Contents:

1. 6-axis multi-purpose robot

2. CO2/MIG inverter

3. working table with fixture for cabinet

※Remarks:

1.For details please contact us.
2.Customers specific requirement are Welcome!

Robot welding with digital control program for fire hose cabinet manufacturing with table and fixture.

FIRE EXTINGUISHER AND AIR TANK PRODUCTION...

Horizontal welding machine. OTC digital co2/mig welder.

Fire extinguisher neck ring welding. OTC digital co2/mig welding. Plc controlled easy operation.

※Remarks:

1.For details please contact us.
2.Customers specific requirement are Welcome!

STEEL DRUM FULL PLANT / DRUM CLEAN & RENEW / STEEL DRUM CUTTER & CURLER /...EQUIPMENT

Lincom except well know in Steel Drum Full Plant set up, Due to years experience in this field, so we also has developed many different special purpose machine related to Steel Drum purpose... such as ; Steel Drum Cutter & Curler System, Drum Cutter, Steel Drum Washer & Crusher... contact us for details or send us your any special requirement...

※For details or more related please contact us.

Used oil drum (barrel) cleaning whole plant equipment.

55 gallon oil drum (barrel) manufacturing whole plant equipment drawing layout.

SCAFFOLDING FORMWORK & CONSTRUCTION FIELD WHOLE PLANT

ROBOT AUTO WELDER FOR SCAFFOLDING FRAME

HYDRAULIC POSITION TURN TABLE 2SET

* Position and turn table

* Connection with robot welding

* Can choice multi setting robot welding signal

* Turning angle 0-180℃ choice

* Easy operation and position precision

* Control can choice with A and B table when A table welding, B table turn over.

* Max. length 2000mm, width 600mm

ROBOT WELDING 1SET

* Set welding another set turning
* Attached one set of welding machine

Co2 auto welder for scaffolding stud support welding, nine torches type welding machine. — CO2 Auto Welder for Scaffolding Frame, Twin Gun, Servo Moving Type

Our automated welding system adopts robot welder for scaffolding welding.

STEEL PLANK AUTO ROLL FORMING MACHINE

* Material: Galvanized Steel, Cold Rolled Steel

* Thickness: 2.5mm

* Length: 0.5/0.8/1.8/3.3/4M

* Width: 225mm

Contents:

Uncoiler / Roll Forming Machine / Punching Hole Device / Forming Cutting Device / Hydraulic System / Run Out Table / Plc Control

ROBOT & NC POSITIONER FOR PLANKS

POST AND CUP LOCK AUTO WELDING MACHINE

* Use fix jig, 10gun auto spot welding.

* With manual and auto choice.

* Can choice, single/multi gun welding.

* Front base match with clamper, fast clamping cap, tighting and position.

* Clamping base matches with air cylinder, eject production, easy operation & can be easily adjusted as per prop length.

* Welding angle adjustment can do up and down, left and right adjust, stroke 50mm

* Welding gun up and down air cylinder stroke 75mm, for welding gun up and down.

* Front and rear base same time rotation be sure welding equal.

* Control Type: PLC with HMI easy operation and maintance.

SCAFFOLDING PROP & JACK MAKING EQUIPMENTS

Contents:

a. Automatic Feeder/Runout

b. Hydraulic Triple - Rolling Dies Thread Rolling Machine

c. Press with Punching Die for Collar Pin Hole

d. Automatic Drilling Machine

e. Automatic Welding Machine

Specification:

a.Automatic Feeder/Runout

* Length: 2 M

* Hydraulic Motor:3 HP

b.Hydraulic Triple -Rolling Dies Thread Rolling Machine

* Rolling dia.: 25 - 125 mm

* Pitch: 0.75 - 6.0 P

* Processing Capacity: 10 pcs/min.

c.Props Pipe Auto Drilling Machine

* Main Motor: 15 HP x 2 P

* Hydraulic Motor: 7 1/2 HP x 1 P

* Speed: Drilling 13 holes one side at once, 26 holes per piece. 1 pc/90 - 120 sec.

d.Automatic Welding Machine for Prop & Jack

Horizontal Type Auto Rotatory Welding Machine

* Material Thickness: 5 - 7 mm

* Working Piece Length: 1500 - 3500 mm

* Working Piece Dia.: φ 48 mm, φ 50 mm

SOLDIER ROLL FORMING & PUNCHING LINE

* Material: HR, CR, GI, Coil

* Thickness: 3mm

* Production Speed: 4-6M/min (with punching & cutting)

Contents:

Hydraulic Uncoiler/ Leveling Machine/ Feeding Machine/ Hydraulic Punching Device/ Roll Forming Machine/ Forming Cutting Device/ Plc Control Box

MULTI-FUNCTION AUTO PUNCHING MACHINE (3 SIDE PUNCHING)

* Suitable Profile: H-Bean, Angle Beam, C-Channel, Flat Bar & Steel Pipe

* Length Range : 1M-6M

* Size Range: 40-120mm (Width)

* Punching Hole Range: φ25-75mm

* Control Box: 1set PLC system can setting pitch, quantity.

* Auto feeding system with fixture.

* Uper punching device: 100ton punching force with die.

* Two side punching device: 60tons punching force with die.

HORIZONTAL TYPE CIRCULAR WELDING MACHINE (2 GUN) PROP AND CAP

* Use fix jig, 2 gun auto spot welding than continuous circular welding

* With manual/auto switch operation

* With spot welding manual setting

* With continuous welding time overlap control

* Connection CO2 welding machine together working

* Can one gun or two gun welding choice

* Front clamping jig can easily and fast clamping and position

* Base jig match with air cylinder eject the production, pressure equal, easily operation can adjust according table length.

* Welding gun base can adjust up and down, left and right angle, stroke 50mm

* Front and rear base same time rotation be sure welding equal.

* Control Type: PLC with HMI easy operation and maintance.

GRATING BOARD PLANT

Flat Bar Processing Machine…

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Steel grating welding machine for plain grating, serrated bar grating, i bar grating.

Twisting Bar Processing Machine…

Grating Board Saw Cutting Machine…

Serrated flat bar made by coil serrated slitting machine.

Serration Bar Processing Machine…

COPPER & ALUMINUM BUSBAR COMPLETE PLANT

Copper & aluminum bus bar extruder. Continuous extrusion and recoil type.

Copper & aluminum extruder schematic diagram. Through cavity & die continuously extrude various copper & aluminum profiles

Bus bar tin plating project turn key whole plant equipment.

TRANSFORMER RADIATOR PANEL

AUTOMATIC TRANSFORMER RADIATOR PANELS PRODUCTION LINE

* Material Width: 520 mm, 380 mm

* Material Thickness: 1.0 mm

* Speed: 12 M/min

Contents:

a. Automatic Fin Roll Forming Machine

b. Spot Welding Machine

c. Automatic Seam Welder Machine

d. Leveling & Trimming Set

e. Steel Pipe Punching Machine

f. In Line Integration

※Remarks:

1.For details please contact us.
2.Customers specific requirement are Welcome!

Circuit transformer panel making line. — Transformer Panel Line02

TRANSFORMER COPPER FOIL RETREATED MACHINE

* This Transformer Copper Core Retreated Machine it is special design for Transformer Copper Retreated Purpose.

※Remarks: For details please contact us.